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ASME PCC-3 - 2022 - Inspection Planning Using Risk-Based Methods, 2022
- CONTENTS
- FOREWORD
- ASME COMMITTEE ROSTER
- CORRESPONDENCE WITH THE POST CONSTRUCTION COMMITTEE
- ASME PCC-3–2022 SUMMARY OF CHANGES
- 1 SCOPE, INTRODUCTION, AND PURPOSE [Go to Page]
- 1.1 Scope
- 1.2 Introduction
- 1.3 Purpose
- 1.4 Relationship to Regulatory and Jurisdictional Requirements
- 2 BASIC CONCEPTS [Go to Page]
- 2.1 Risk
- 2.2 Overview of Risk Analysis
- 2.3 Inspection Optimization
- 3 INTRODUCTION TO RISK-BASED INSPECTION [Go to Page]
- 3.1 Items for Which RBI Will Not Compensate
- 3.2 Consequence and Probability for Risk-Based Inspection
- 3.3 Risk Analysis Methodology
- 3.4 Understanding How RBI Helps to Manage Operating Risks
- 3.5 Inspection Plan
- 3.6 Management of Risks
- 3.7 Relationship Between RBI and Other Risk-Based and Safety Initiatives
- 3.8 Relationship With Jurisdictional Requirements
- 4 PLANNING THE RISK ANALYSIS [Go to Page]
- 4.1 Getting Started
- 4.2 Outcome of the Planning Portion of the Process
- 4.3 Establish Objectives
- 4.4 Initial Screening
- 4.5 Selecting a Risk Analysis Approach
- 4.6 Estimating Resources and Time Required
- 5 DATA AND INFORMATION COLLECTION [Go to Page]
- 5.1 Introduction
- 5.2 General
- 5.3 Data Needs and Common Types of Data
- 5.4 Data Quality and Validation
- 6 DAMAGE MECHANISMS AND FAILURE MODES [Go to Page]
- 6.1 Introduction
- 6.2 Identification of Damage Mechanisms
- 6.3 Damage Mechanisms
- 6.4 Failure Modes
- 6.5 Accumulated Damage
- 6.6 Tabulating Results
- 7 DETERMINING PROBABILITY OF FAILURE [Go to Page]
- 7.1 Introduction to Probability Analysis
- 7.2 Determination of Probability of Failure
- 7.3 Units of Measure for Probability of Failure Analysis
- 7.4 Types of Probability Analysis
- 8 DETERMINING CONSEQUENCE OF FAILURE [Go to Page]
- 8.1 Introduction to Consequence Analysis
- 8.2 Other Functional Failures
- 8.3 Types of Consequences and Units of Measure
- 8.4 Analysis of the Consequence of Failure
- 8.5 Determination of Consequence of Failure
- 8.6 Volume of Fluid Released
- 8.7 Hazard Categories
- 9 RISK DETERMINATION, ANALYSIS, AND MANAGEMENT [Go to Page]
- 9.1 Introduction
- 9.2 Determination of Risk
- 9.3 Assumptions
- 9.4 Sensitivity Analysis
- 9.5 Risk Communication
- 9.6 Establishing Acceptable Risk Thresholds
- 9.7 Risk Management
- 10 RISK MANAGEMENT WITH INSPECTION ACTIVITIES [Go to Page]
- 10.1 Managing Risk by Reducing Uncertainty Through Inspection
- 10.2 Identifying Opportunities for Risk Reduction From RBI and Probability of Failure Results
- 10.3 Establishing an Inspection Strategy Based on Risk Analysis
- 10.4 Managing Risk With Inspection Activities
- 10.5 Managing Inspection Costs With RBI
- 10.6 Assessing Inspection Results and Determining Corrective Action
- 10.7 Achieving Lowest Life Cycle Costs With RBI
- 11 OTHER RISK MITIGATION ACTIVITIES [Go to Page]
- 11.1 General
- 11.2 Equipment Replacement and Repair
- 11.3 Fitness-for-Service Assessment
- 11.4 Equipment Modification, Redesign, and Rerating
- 11.5 Emergency Isolation
- 11.6 Emergency Depressurizing/De-inventory
- 11.7 Modify Process
- 11.8 Reduce Inventory
- 11.9 Water Spray/Deluge
- 11.10 Water Curtain
- 11.11 Blast-Resistant Construction
- 11.12 Other Mitigation Activities
- 12 REANALYSIS [Go to Page]
- 12.1 Introduction
- 12.2 When to Conduct RBI Reanalysis
- 13 ROLES, RESPONSIBILITIES, TRAINING, AND QUALIFICATIONS [Go to Page]
- 13.1 Interdisciplinary Approach
- 13.2 RBI Team Roles and Responsibilities
- 13.3 Training and Qualifications
- 14 DOCUMENTATION AND RECORD KEEPING [Go to Page]
- 14.1 General
- 15 DEFINITIONS AND ACRONYMS [Go to Page]
- 15.1 Definitions
- 15.2 Acronyms
- 16 REFERENCES
- Figures [Go to Page]
- Figure 2.1-1 Risk Plot
- Figure 2.3-1 Management of Risk Using RBI
- Figure 3.3.1-1 Continuum of RBI Approaches
- Figure 3.3.4-1 Risk-Based Inspection Planning Process
- Figure 4.4.1-1 Relationship Among Component, Equipment, System, Process Unit, and Facility
- Figure 8.5-1 Determination of Consequence of Failure
- Figure 9.2.1-1 Example of Calculating the Probability of a Specific Consequence
- Figure 9.5.1-1 Example Risk Matrix Using Probability and Consequence Categories
- Figure D-4.3-1 Process of Performing a Monte Carlo Simulation
- Figure D-5.1-1 Probability of Failure Rate vs. Time
- Tables [Go to Page]
- Table 2.3-1 Factors Contributing to Loss of Containment
- Table 8.3.5-1 Three-Level Safety, Health, and Environmental Consequence Categories
- Table 8.3.5-2 Six-Level Safety, Health, and Environmental Consequence Categories
- Table 8.3.7-1 Six-Level Table
- Table 16-1 Reference Documents
- Table 16-2 Procurement Information
- Table A-1 Damage Mechanism Definitions
- Table B-1 Damage Mechanism and Defects Screening Table
- Table C-1 Examination/Monitoring Methods
- NONMANDATORY APPENDICES [Go to Page]
- NONMANDATORY APPENDIX A DAMAGE MECHANISM DEFINITIONS
- NONMANDATORY APPENDIX B DAMAGE MECHANISM AND DEFECTS SCREENING TABLE
- NONMANDATORY APPENDIX C TABLE OF EXAMINATION/MONITORING METHODS
- NONMANDATORY APPENDIX D QUANTITATIVE METHODS INCLUDING EXPERT OPINION ELICITATION [Go to Page]
- D-1 INTRODUCTION
- D-2 QUANTITATIVE PROBABILITY ANALYSIS
- D-3 FAULT TREE/EVENT TREE/DECISION TREE
- D-4 MONTE CARLO SIMULATION METHOD
- D-5 LIFETIME RELIABILITY MODELS
- D-6 GENERIC FAILURE CURVES
- D-7 EXPERT ELICITATION AND INTUITIVE OPINION
- D-8 ASPECTS OF FULLY QUANTITATIVE CONSEQUENCE ANALYSIS
- NONMANDATORY APPENDIX E EXAMPLES OF RISK-BASED INSPECTION PROGRAM AUDIT QUESTIONS [Go to Page]
- E-1 INTRODUCTION
- E-2 RBI PROGRAM REVIEW
- E-3 INSPECTION PROGRAM TEAM STAFFING
- NONMANDATORY APPENDIX F SUGGESTED PRACTICE FOR EVALUATION OF PRESSURE VESSELS FOR CONTINUED CYCLIC SERVICE [Go to Page]
- F-1 GENERAL
- F-2 DATA AND RECORDS FOR OPERATION BEYOND CYCLIC DESIGN LIMITS
- F-3 EXAMINATION FREQUENCY AND DISPOSITION OF RESULTS
- F-4 EXEMPTION FROM EXAMINATION
- F-5 SPECIAL CONSIDERATIONS
- F-6 VESSELS WITH LAYERED SHELLS
- F-7 EXAMINATION TECHNIQUES [Go to Page]
