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eLibrary >
ASME NOG-1 - 2020 Rules for Construction of Overhead and Gantry Cranes (Top Running Bridge, Multiple Girder) >
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ASME NOG-1 - 2020 Rules for Construction of Overhead and Gantry Cranes (Top Running Bridge, Multiple Girder), 2020
- CONTENTS
- FOREWORD
- ASME COMMITTEE ROSTER
- CORRESPONDENCE WITH THE COMMITTEEON CRANES FOR NUCLEAR FACILITIES
- ASME NOG-1–2020 SUMMARY OF CHANGES
- Section 1000 Introduction [Go to Page]
- 1100 GENERAL [Go to Page]
- 1110 Scope
- 1120 Applications
- 1130 Responsibility
- 1140 Environmental Conditions (Types I, II, and III Cranes)
- 1150 Definitions
- 1160 References
- 1170 Nomenclature
- 1180 Conversion Factors
- 1190 Markings
- Section 2000 Quality Assurance [Go to Page]
- 2100 REQUIREMENTS
- Section 3000 Coatings and Finishes [Go to Page]
- 3100 COATING SERVICE LEVELS
- 3200 SPECIFIC REQUIREMENTS FOR COATING SERVICE LEVELS [Go to Page]
- 3210 Requirements for Coating Service Level I
- 3220 Requirements for Coating Service Level II
- 3230 Additional Requirements Applicable to All Coatings
- Section 4000 Requirements for Structural Components [Go to Page]
- 4100 GENERAL [Go to Page]
- 4110 Scope
- 4120 Nomenclature
- 4130 Description of Loads
- 4140 Load Combinations
- 4150 Seismic Analysis for Types I and II Cranes
- 4160 Tolerances
- 4200 MATERIALS AND CONNECTIONS [Go to Page]
- 4210 Base Materials
- 4220 Fastener Materials
- 4230 Welding Materials
- 4240 Welded Studs
- 4250 Connections
- 4300 DESIGN CRITERIA [Go to Page]
- 4310 Basic Allowable Stresses for Structural Steel Members [Go to Page]
- 4311 Members Not Controlled by Buckling.
- 4312 Compression Members Controlled by Buckling.
- 4313 Bending Stress.
- 4314 Welds.
- 4315 Bolts
- 4320 Combined Stresses [Go to Page]
- 4321 Axial Compression and Bending.
- 4322 Axial Tension and Bending.
- 4323 Shear and Tension
- 4324 Shear and Bending.
- 4330 Buckling [Go to Page]
- 4331 Local Buckling or Crippling of Flat Plates.
- 4332 Combined Compression and Shear Buckling. [Go to Page]
- 4332.1 Design Factors in Plate Buckling (DFB).
- 4333 Proportion for Fabricated Box Girders.
- 4334 Spacing of Transverse Stiffeners.
- 4335 Stiffness of Longitudinal and Transverse Stiffeners.
- 4340 Allowable Deflections and Cambers [Go to Page]
- 4341 Girder Deflection.
- 4342 Girder Camber.
- 4343 Trolley Frame Deflection.
- 4344 Miscellaneous Structure Deflection.
- 4345 Gantry and Semigantry Crane Structural Deflection.
- 4350 Fatigue Requirements
- 4400 COMPONENT DESIGN [Go to Page]
- 4410 General [Go to Page]
- 4411 Venting.
- 4412 Drainage.
- 4413 Stress Concentrations.
- 4420 Bridge Girders [Go to Page]
- 4421 General.
- 4422 Loading Criteria.
- 4423 Fabricated Box Girders [Go to Page]
- 4423.1 Proportions.
- 4423.2 Stiffeners.
- 4423.3 Diaphragms.
- 4423.4 Diaphragm Spacing.
- 4423.5 Diaphragm Thickness.
- 4424 Single Web Girders.
- 4430 Trolley Frames [Go to Page]
- 4431 Construction.
- 4432 Design [Go to Page]
- 4432.1 Trolley Frame.
- 4432.2 Load Girt.
- 4433 Axle Failure.
- 4440 End Trucks and End Ties [Go to Page]
- 4441 End Trucks [Go to Page]
- 4441.1 General.
- 4441.2 Construction.
- 4441.3 Design.
- 4441.4 Axle Failure.
- 4441.5 Wheel Base.
- 4441.6 Rail Sweeps.
- 4442 End Ties [Go to Page]
- 4442.1 Construction.
- 4442.2 Types.
- 4442.3 Design.
- 4450 Gantry Frames [Go to Page]
- 4451 General.
- 4452 Loading Criteria.
- 4453 Gantry Legs.
- 4454 Struts and Sills.
- 4455 Saddles and Equalizer Beams.
- 4456 Gantry Wheel Base.
- 4457 Gantry Stability.
- 4460 Rails [Go to Page]
- 4461 Requirements.
- 4462 Fastening.
- 4470 Footwalks, Handrails, Platforms, Stairs, and Ladders [Go to Page]
- 4471 General.
- 4472 Materials.
- 4473 Design.
- 4480 Operator’s Cab [Go to Page]
- 4481 General
- 4482 Materials.
- 4483 Design.
- 4484 Construction [Go to Page]
- 4484.1 Enclosed Cabs.
- 4484.2 Open Cabs.
- Section 5000 Mechanical [Go to Page]
- 5100 GENERAL [Go to Page]
- 5110 Load Spectrum Crane Classification
- 5120 Hoisting Units
- 5130 Bridge and Trolley Drives
- 5140 General Mechanical Components
- 5150 Critical Items
- 5160 Nomenclature
- 5200 MATERIALS [Go to Page]
- 5210 Material (Type I Crane)
- 5220 Material (Types II and III Cranes)
- 5300 DESIGN AND PERFORMANCE CRITERIA [Go to Page]
- 5310 Load Combinations
- 5320 Allowable Stresses
- 5330 Motion Speeds
- 5400 COMPONENT DESIGN [Go to Page]
- 5410 Hoist System [Go to Page]
- 5411 Drum [Go to Page]
- 5411.1 Description (Type I Cranes).
- 5411.2 Size (Type I Cranes).
- 5411.3 Construction (Type I Cranes).
- 5411.4 Grooves (Type I Cranes).
- 5411.5 Drum Shell Design (Type I Cranes).
- 5411.6 Drum (Types II and III Cranes).
- 5411.7 Single-Failure-Proof Features (Type I Cranes)
- 5411.8 Single-Failure-Proof Features (Types II and III Cranes).
- 5412 Drive Motors [Go to Page]
- 5412.1 Type I Cranes.
- 5412.2 Types II and III Cranes.
- 5413 Gearing [Go to Page]
- 5413.1 Type I Cranes.
- 5413.2 Types II and III Cranes.
- 5414 Brakes — Load and Holding [Go to Page]
- 5414.1 Hoist Control Braking Means (Types I, II, and III Hoists).
- 5414.2 Hoist Holding Brakes (Type I Hoists).
- 5414.3 Hoist Holding Brakes (Types II and III Hoists).
- 5415 Load Combinations — Hoist Drive Shafting (Types I, II, and III Cranes) [Go to Page]
- 5415.1 Load Combinations, Allowable Stresses, and Service Factors.
- 5415.2 Computation — Analysis.
- 5416 Single-Failure-Proof Features [Go to Page]
- 5416.1 Type I Cranes.
- 5416.2 Types II and III Cranes.
- 5420 Reeving System [Go to Page]
- 5421 Upper Block [Go to Page]
- 5421.1 Type I Cranes
- 5421.2 Types II and III Cranes.
- 5422 Load Block [Go to Page]
- 5422.1 Type I Cranes
- 5422.2 Types II and III Cranes.
- 5423 Equalizer Systems [Go to Page]
- 5423.1 Type I Cranes
- 5423.2 Types II and III Cranes.
- 5424 Sheave Pins [Go to Page]
- 5424.1 Type I Cranes
- 5424.2 Types II and III Cranes.
- 5425 Rope Construction, Loads, and Design Factors [Go to Page]
- 5425.1 Type I Cranes
- 5425.2 Types II and III Cranes.
- 5426 Fleet Angles [Go to Page]
- 5426.1 Type I Cranes
- 5426.2 Types II and III Cranes.
- 5427 Sheaves [Go to Page]
- 5427.1 Type I Cranes.
- 5427.2 Types II and III Cranes.
- 5428 Hooks [Go to Page]
- 5428.1 Single-Failure-Proof Features (Type I Cranes).
- 5428.2 Single-Failure-Proof Features (Types II and III Cranes).
- 5428.3 Analytical Procedure for Curved Beams.
- 5428.4 Indication of Maximum Sling Angle on Sister Hooks (Types I, II, and III Hoists).
- 5429 Reeving Efficiency (Types I, II, and III Cranes).
- 5430 Trolley Drives [Go to Page]
- 5431 Motors — Trolley [Go to Page]
- 5431.1 Type I Cranes.
- 5431.2 Types II and III Cranes.
- 5432 Trolley Travel Gearing [Go to Page]
- 5432.1 General — Type I Cranes.
- 5432.2 Types II and III Cranes.
- 5433 Trolley Brakes [Go to Page]
- 5433.1 Type I Cranes
- 5433.2 Types II and III Cranes.
- 5440 Bridge Drives [Go to Page]
- 5441 Motors — Bridge [Go to Page]
- 5441.1 Type I Cranes.
- 5441.2 Types II and III Cranes.
- 5441.3 Ratings.
- 5442 Bridge Travel Gearing [Go to Page]
- 5442.1 Type I Cranes.
- 5442.2 Types II and III Cranes.
- 5443 Bridge Brakes [Go to Page]
- 5443.1 Type I Cranes
- 5443.2 Types II and III Cranes.
- 5450 General Mechanical Components [Go to Page]
- 5451 Couplings (Types I, II, and III Cranes) [Go to Page]
- 5451.1 General
- 5451.2 Selection
- 5452 Wheels — Bridge and Trolley [Go to Page]
- 5452.1 General.
- 5452.2 Material.
- 5452.3 Loading.
- 5452.4 Clearances
- 5452.5 Wheels With Rotating Axles.
- 5452.6 Overhung Wheels.
- 5453 Axles — Bridge and Trolley [Go to Page]
- 5453.1 General — Type I Cranes.
- 5453.2 General — Type II Cranes.
- 5453.3 General — Type III Cranes.
- 5454 Drive Shafts — Bridge and Trolley [Go to Page]
- 5454.1 General — Type I Cranes.
- 5454.2 General — Types II and III Cranes.
- 5455 Bearings [Go to Page]
- 5455.1 Antifriction Bearings (Type I Cranes)
- 5455.2 Antifriction Bearings (Types II and III Cranes)
- 5455.3 Sleeve Bearings (Type I Cranes)
- 5455.4 Sleeve Bearings (Types II and III Cranes).
- 5456 Fasteners — Mechanical Components [Go to Page]
- 5456.1 Fastener Restraints
- 5456.2 Allowable Stresses
- 5456.3 Mounting of Machinery
- 5457 Gear Cases, Enclosures, and Guards [Go to Page]
- 5457.1 Gear Cases (Type I Cranes)
- 5457.2 Gear Cases (Types II and III Cranes).
- 5457.3 Enclosures for Gears (Type I Cranes)
- 5457.4 Enclosures for Gears (Types II and III Cranes).
- 5457.5 Guards for Moving Parts (Types I, II, and III Cranes)
- 5457.6 Guards for Hoisting Ropes (Types I, II, and III Cranes)
- 5458 Bumpers and Stops [Go to Page]
- 5458.1 Bridge Bumpers (Type I Cranes)
- 5458.2 Bridge Bumpers (Types II and III Cranes).
- 5458.3 Trolley Bumpers (Type I Cranes)
- 5458.4 Trolley Bumpers (Types II and III Cranes).
- 5458.5 Trolley Stops (Type I Cranes)
- 5458.6 Trolley Stops (Types II and III Cranes).
- 5459 Limit Switches [Go to Page]
- 5459.1 Limit Switches (Type I Cranes)
- 5459.2 Limit Switches (Types II and III Cranes).
- 5459.3 Clearances.
- 5460 Lubrication [Go to Page]
- 5461 Type I Cranes
- 5462 Types II and III Cranes.
- 5470 Analytical Procedures [Go to Page]
- 5471 Stress Concentration Factors (Type I Cranes)
- 5472 Nomenclature.
- 5473 Working Stresses.
- 5474 Allowable Stresses.
- 5475 Service Factors.
- 5476 Basic Stress Equations
- 5477 Analytical Method for Hook of Approximate Trapezoidal Shape (Types I, II, and III Cranes)
- 5480 Seismic Analysis [Go to Page]
- 5481 Type I Cranes
- 5482 Type II Cranes
- 5483 Type III Cranes.
- 5500 MISCELLANEOUS [Go to Page]
- 5510 Pendant Hoist and Travel Drives (Types I, II, and III Cranes) [Go to Page]
- 5511 Crane Pendant Mounting.
- 5512 Messenger Track System
- 5513 Motorized Traversing.
- 5514 Vertical Travel of Control Pendant.
- 5515 Speeds.
- 5520 Load Weighing Devices (Types I, II, and III Hoists)
- 5530 Welded Construction [Go to Page]
- 5531 Type I Cranes.
- 5532 Types II and III Cranes.
- 5540 Hydraulics (Types I, II, and III Cranes)
- 5550 Ordering Information
- Section 6000 Electrical Components [Go to Page]
- 6100 GENERAL [Go to Page]
- 6110 Single-Failure-Proof Features (Type I Cranes)
- 6120 Seismic Considerations (Types I, II, and III Cranes)
- 6130 Limiting the Use of Specified Materials (Types I, II, and III Cranes)
- 6140 Painting (Types I, II, and III Cranes)
- 6150 Radiation Exposure [Types I, II, and III Cranes (Para. 1141)]
- 6160 Environmental Conditions (Types I, II, and III Cranes)
- 6170 Quality Assurance (Type I Cranes)
- 6180 Duty Cycle or Duty Class (Types I, II, and III Cranes)
- 6200 WIRING MATERIALS AND METHODS (TYPES I, II, AND III CRANES) [Go to Page]
- 6210 General
- 6220 Materials
- 6230 Wiring Methods
- 6300 PERFORMANCE SPECIFICATIONS (TYPES I, II, AND III CRANES) [Go to Page]
- 6310 General
- 6320 Hoist
- 6330 Bridge
- 6340 Trolley
- 6400 COMPONENT SELECTION (TYPES I, II, AND III CRANES) [Go to Page]
- 6410 Controllers
- 6420 Friction Brakes
- 6430 Disconnecting Means
- 6440 Limit Devices
- 6450 Master Switches, Pushbuttons, and Radio Controls (Types I, II, and III Cranes)
- 6460 Auxiliary Equipment (Types I, II, and III Cranes)
- 6470 Motors (Types I, II, and III Cranes)
- 6480 Conductor Systems (Types I, II, and III Cranes)
- 6500 ELECTRICAL EQUIPMENT TESTING REQUIREMENTS (TYPES I, II, AND III CRANES)
- Section 7000 Inspection and Testing [Go to Page]
- 7100 TESTS AND ACCEPTANCE CRITERIA
- 7200 MANUFACTURING [Go to Page]
- 7210 Receipt and In-Process Inspection and Testing Requirements
- 7220 Electrical Documentation
- 7230 Assembly Inspection Requirements
- 7240 Electrical Inspection Requirements
- 7250 Shop No-Load Test
- 7260 Preparation for Shipment Requirements
- 7270 Final Verification of Document Requirements
- 7300 RECEIPT AND STORAGE REQUIREMENTS FOR STORAGE FACILITY AND/OR SITE [Go to Page]
- 7310 Receiving Inspection
- 7320 Handling Inspection
- 7330 Storage Inspection
- 7340 Preparation for Reshipment
- 7400 SITE [Go to Page]
- 7410 Installation
- 7420 Preoperational Testing and Inspection
- 7430 Cranes Used for Construction (Types I, II, and III Cranes)
- 7500 QUALIFICATION FOR PERMANENT PLANT SERVICE [Go to Page]
- 7510 Construction Use Record Review
- 7520 Inspection Prior to Performance Testing
- 7530 Testing Requirements
- 7540 Modification and Changes
- 7550 Recertification
- 7600 DOCUMENTATION
- Section 8000 Packaging, Shipping, Receiving, Storage, and Handling [Go to Page]
- 8100 GENERAL
- Section 9000 Planned Engineered Lifts [Go to Page]
- 9100 GENERAL
- 9200 CAPACITY LIMITATIONS
- 9300 LIFT FREQUENCY LIMITATIONS
- 9400 INSPECTION FREQUENCY
- 9500 PLANNED ENGINEERED LIFTS FOR BRIDGE OR GANTRY ONLY
- 9600 PLANNED ENGINEERED LIFTS FOR HOIST AND TROLLEY ONLY
- 9700 REQUIRED INTERLOCKS OR STOPS
- 9800 LOAD TESTING REQUIREMENTS
- 9900 CRANE WHEEL LOADS
- Figures [Go to Page]
- Figure 1110-1 Crane Boundary
- Figure 4153.3-1 Typical Four-Wheel Trolley Model for Seismic Analysis
- Figure 4153.3-2 Typical Four-Wheel Overhead Crane Model for Seismic Analysis
- Figure 4153.3-3 Typical Four-Wheel Gantry Crane Model for Seismic Analysis
- Figure 4153.3-4 Typical Four-Wheel Semi-Gantry Crane Model for Seismic Analysis
- Figure 4160-1 Runway Rail Alignment Tolerance
- Figure 5411.5-1 Drum Shell Design
- Figure 5413.1-1 Allowable Yield Stress, say
- Figure 5416.1-1 Typical Hoist Machinery Arrangement With Emergency Brake
- Figure 5416.1-2 Typical Hoist Machinery Arrangement With Redundant Gear Reducers and Brakes
- Figure 5416.1-3 Typical Redundant-Hoist Machinery Arrangement
- Figure 5420-1 Single-Failure-Proof Reeving Example
- Figure 5420-2 Single and Double Reeving
- Figure 5426.1-1 Drum Fleet Angle
- Figure 5426.1-2 Sheave Fleet Angle
- Figure 5427.1-1 Proportions for 24:1 Sheave-to-Rope Ratio
- Figure 5427.1-2 Proportions for 30:1 Sheave-to-Rope Ratio
- Figure 5430-1 Arrangement of Crane Trolley Drives
- Figure 5440-1 Arrangement of Crane Bridge Drives
- Figure 5440-2 Arrangement of Polar Cranes
- Figure 5452.4-1 Minimum Flange Widths and Heights
- Figure 5459.3-1 Power or Control Circuit Limit Switch With Geared Upper Limit Switch
- Figure 5459.3-2 Power or Control Circuit Limit Switch
- Figure 5474-1 Allowable Bending Stress
- Figure 5474-2 Allowable Tension or Compression Stress
- Figure 5474-3 Allowable Shear Stress
- Figure 5477-1 Typical Hook Cross-Section
- Figure 5477-2 Fish Hook Configuration
- Figure 5477-3 Equivalent Section
- Figure 5477-4 Sister Hook Without a Pinhole
- Figure 5477-5 Sister Hook With a Pinhole
- Figure 6472.2-1 Ka Factors for AC and Adjustable Voltage DC Motors (Without Field Weakening)
- Figure 6472.2-2 Typical Polar Crane
- Figure 6473-1 Typical Characteristic Curves for AC Wound Rotor Motors (Examples for 0.75 per Unit Horsepower and 20% Total Resistance)
- Figure 7521.2-1 Inspection for Wheel Wear
- Figure A-3231.2-1 Ambient Conditions Chart
- Figure B-5476-1 Plain Pin
- Figure B-5476-2 Stepped Drive Shaft With Fillet Radius
- Tables [Go to Page]
- Table 4153.6-1 Boundary Conditions: Trolley Wheels to Bridge Rails
- Table 4153.6-2 Boundary Conditions: Bridge Wheels to Crane Runway Rails
- Table 4211-1 Acceptable Materials and Reference Properties for Structural Components
- Table 4212-1 Required Cv Energy Values for Structural Materials (Except Bolting)
- Table 4221-1 Acceptable Fastener Materials for Structural Connections for Types I and II Cranes
- Table 4221-2 Fastener Materials That May Be Galvanized
- Table 4222-1 Cv Energy Values for Fastener Materials
- Table 4232-1 Test Temperature for Filler Metal — Charpy V-Notch Impact Tests With 20 ft-lb Average Energy
- Table 4251.5-1 Exemptions to Mandatory Postweld Heat Treatment
- Table 4311-1 Maximum Allowable Stresses in Structural Steel Members
- Table 4315-1 Allowable Stresses for Bolts Other Than ASTM A325 or ASTM A490
- Table 4332.1-1 Value of the Buckling Coefficients, Kσ and Kτ, for Plates Supported at Their Four Edges
- Table 5331.1-1 Rated Load Recommended Hoist Speeds
- Table 5332.1-1 Rated Load Recommended Trolley Speeds
- Table 5333.1-1 Rated Load Recommended Bridge Speeds
- Table 5413.1-1 Gearing Allowable Stresses
- Table 5413.1-2 Load Distribution R Factors
- Table 5415.1-1 Load Combinations — Hoist Drive Shafting
- Table 5452.3-1 Allowable Wheel Loads for Rim-Toughened Crane Wheels, P, lb, for Speed Factor = 1
- Table 5452.3-2 Speed Factor for Determining Allowable Maximum Wheel Load
- Table 5452.4-1 Guide for Wheel Flange Width and Height
- Table 5453.1-1 Load Combinations — Bridge and Trolley Axles
- Table 5454.1-1 Deflections
- Table 6472.2-1 Overall Friction Factors (Antifriction Bearings)
- Table 6472.2-2 Suggested Acceleration Rates for AC or AV Travel Drives
- Table 6472.2-3 Suggested Maximum Acceleration Rates
- Table 6472.3-1 Duty Classes
- Table 7210-1 Required Inspections or Tests — Type I
- Table 7210-2 Required Inspections or Tests — Type II
- Table 8100-1 Applicable Requirements of ASME NQA-1–1994, Part II, Subpart 2.2, With Modifications of Section 8000
- Table I-1180-1 SI Conversion Factors
- Table I-1180-2 Conversion Factors for Weight in Tons
- Table II-1 Criteria Required for Structural Qualification of an Existing Crane Bridge for Use With an ASME NOG-1 Type I Hoist and Trolley
- Table II-2 Supplemental Criteria Required for Structural Qualification of an Existing Crane Bridge for Use With an ASME NOG-1 Type I Hoist and Trolley
- Table B-6472.4-1 AC Motor Heating Calculation
- Table C-1 NUREG-0554/ASME NOG-1 Conformance Matrix
- Form [Go to Page]
- Form I-5111 Crane Service Data Report Form
- MANDATORY APPENDIX I ADDITIONAL REQUIREMENTS
- MANDATORY APPENDIX II CRITERIA REQUIRED FOR STRUCTURAL QUALIFICATION OF AN EXISTING CRANE BRIDGE FOR USE WITH AN ASME NOG-1 TYPE I HOIST AND TROLLEY
- NONMANDATORY APPENDIX A RECOMMENDED PRACTICES
- NONMANDATORY APPENDIX B COMMENTARY
- NONMANDATORY APPENDIX C NUREG-0554/ASME NOG-1 CONFORMANCE MATRIX [Go to Page]
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